专利摘要:
1) Particular polyurethane prepolymer (PP2) comprising at least two terminal (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate low viscosity groups, its method of preparation and its use in the manufacture of a adhesive composition. 2) multicomponent system comprising as first component (A), a composition comprising at least one such polyurethane prepolymer and as second component (B), a composition comprising at least one hardener having at least two primary amine groups (-NH2) (B1 ). 3) Method of assembling materials using the polyurethane prepolymer (PP2) according to the invention.
公开号:FR3018815A1
申请号:FR1452275
申请日:2014-03-19
公开日:2015-09-25
发明作者:Guillaume Michaud;Frederic Simon;Marjorie Pereira
申请人:Bostik SA;
IPC主号:
专利说明:

[0001] The present invention relates to a cyclocarbonate-terminated polyurethane prepolymer ((2-oxo-1, 3-dioxolan-4-yl) methyl), and to its use in the manufacture of a multicomponent adhesive composition. carbamate)) (PP2) of low viscosity, its process of preparation, and its use in the manufacture of an adhesive composition. The invention also relates to a multicomponent system comprising: as a first component (denoted as component A), a composition comprising at least one cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention and as a second component (denoted as component B), a composition comprising at least one hardener comprising at least two primary amino groups NH2 (B1). The invention also relates to a method of assembling materials by bonding using at least one polyurethane prepolymer with cyclocarbonate terminations (PP2) according to the invention.
[0002] Adhesive (adhesive or mastic) compositions based on polyurethane have long been known, especially in the form of multicomponent systems (generally two-component systems) in which the (two) reactive components necessary for the synthesis of the polyurethane are stored separately, and mixed at the last moment before use of the adhesive composition.
[0003] For such a system to be correctly implemented, the reactive components must have, on the one hand, sufficient reactivity for the reaction to take place and take place rapidly, and, on the other hand, a viscosity adapted to the mixing temperature for that it operates easily. Traditionally, polyurethane synthesis occurs through a polyaddition reaction between a polyol and a polyisocyanate. However, polyisocyanates are very sensitive compounds in the presence of atmospheric moisture and need to take appropriate measures to prevent their premature crosslinking, and therefore their loss of reactivity, during handling and storage (anhydrous conditions). In addition, some of these compounds, such as hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), toluene diisocyanate (TDI) or diphenyl methane diisocyanate (MIDI), referred to as "diisocyanate monomer In the rest of the present application, are known to present toxicological risks for man and the environment, and may even generate toxic emissions for the most volatile. The use and storage of large quantities of such polyisocyanates should be avoided because it requires the implementation of complex and expensive security devices adapted to their use and storage. In particular, it is desired to avoid resorting to such compounds during the last stage of polyurethane synthesis, in order to make available to the public polyurethane adhesive compositions in the form of multicomponent systems, more respectful of the man and his environment and more stable storage.
[0004] Patent application US 2007/0151666 discloses adhesive or putty compositions in the form of a two-component system, obtained by mixing a component A comprising at least two cyclocarbonate groups with a component B comprising at least two primary amine groups and / or secondary. Component A may be, inter alia, a prepolymer comprising ester or isocyanate groups functionalized with glycerol carbonate. In particular, the examples illustrate glue or putty compositions comprising a poly (hydroxyurethane-urethane) in which component A is a prepolymer or mixture of polyurethane prepolymers functionalized with glycerol carbonate. Although these compositions have the advantage of not using polyisocyanate when mixing components A and B, they have the disadvantage of using a component A very viscous or solid at low temperature, to be heated to a temperature of at least 125 ° C which may cause thermal degradation of the component, or be solubilized in a large amount of solvent (about 50% by weight of ethyl acetate in the examples) to be sufficiently liquid so that mix with the compound B. Otherwise, the mixture may mass and put out of production lines. The use of such operating conditions is however undesirable when it is desired to develop a process of economic preparation, quick to implement and respectful of man and the environment. A bad mixture of the compounds A and B can also lead to a product no longer having the desired properties and performance. In addition, when it is desired to formulate compositions in the form of a transportable kit that is practical, easy and quick to implement on demand ("Do It Yourself"), the mixture of the reagents must be able to be made as much as possible on volumes restricted and at low temperatures, especially at room temperature. Thus, glue or putty compositions in the form of an existing two-component system based on poly (hydroxyurethane-urethane) are not entirely satisfactory and remain to be improved. Therefore, there is a need to provide adhesive compositions based on polyurethane, not using, on the one hand, polyisocyanate as end-of-synthesis reagent polyurethane, including diisocyanate monomer potentially toxic to the last polyurethane synthesis step, and on the other hand, to overcome the disadvantages of the prior art, while maintaining satisfactory adhesive properties. There is also a need to formulate polyurethane compositions, available in the form of a multicomponent system and in particular two-component systems, which are easier to prepare compared to the prior art, for example at a mixing temperature of less than 95 ° C. preferably less than or equal to 80 ° C, more preferably less than or equal to 60 ° C, and more preferably close to room temperature (23 ° C). In particular, there is a need to find available compositions in the form of multicomponent systems, including transportable (kits), respectful of humans and the environment.
[0005] In particular, there is a need to provide multicomponent systems, the implementation of which leads to adhesive compositions, especially adhesive or sealant compositions, having satisfactory adhesive properties. There is also a need to provide multicomponent systems, the implementation of which leads to adhesive compositions, especially adhesive or putty compositions, having mechanical performance (for example elongation and / or module) adapted to the use of the adhesive composition. There is also a need to develop a method for preparing such adhesive compositions, which is economical, quick to implement, and respectful of man and the environment. In particular, it is sought for a process for the preparation of such compositions that are inexpensive in energy and that do not use a large quantity of solvent in contrast to the existing preparation methods. Surprisingly, it has been found that the reaction of a particular NCO-terminated polyurethane prepolymer with glycerol carbonate, under particular conditions, makes it possible to obtain a polyurethane prepolymer with low viscosity low-temperature cyclocarbonate terminations, in particular at a temperature of less than 95 ° C, preferably less than or equal to 80 ° C, more preferably less than or equal to 60 ° C, and more preferably close to ambient temperature (ranging from 15 to 35 ° C), thus allowing to formulate easily under such conditions, especially without the aid of solvent, a composition having satisfactory adhesive properties, available in the form of a multicomponent system. The subject of the present invention is therefore, in the first place, a (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP 2) terminated polyurethane prepolymer obtainable by a preparation method according to the invention. invention, as defined in any one of the paragraphs below. It has been observed that the cyclocarbonate-terminated polyurethane prepolymer (PP2) thus obtained by complete functionalization of the NCO groups of a compound (PP1) having at least two NCO groups and a unit of particular formula, has a viscosity, measured at room temperature. equal, lower compared with polyurethane prepolymers functionalized with glycerol carbonate, disclosed in the prior art, thus making it possible to formulate easily and rapidly at a mixing temperature T3 of less than 95 ° C, preferably less than or equal to 80 ° C, more preferably less than or equal to 60 ° C and more preferably close to room temperature (ranging from 15 to 35 ° C), a solvent-free adhesive composition, in the form of a multicomponent system. It has furthermore been observed that using the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention, it is possible to manufacture solvent-free adhesive compositions having good wettability properties and good mechanical performance, suitable for surface coating. and satisfactory adhesive properties for adhesive bonding of at least two materials. The subject of the present invention is secondly a process for preparing such a (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP 2) terminated polyurethane prepolymer comprising a polyaddition reaction step. (denoted E2): at least one compound (PP1) having at least two NCO groups and at least one divalent unit of formula (I '): ## STR1 ## in which: is an integer from 1 to 2; q is an integer ranging from 0 to 9; R represents a hydrocarbon chain, saturated or unsaturated, cyclic or acyclic, linear or branched, comprising from 1 to 20 carbon atoms; - R3 represents a divalent hydrocarbon group, linear or branched, saturated, having 2 to 4 carbon atoms; with at least one glycerol carbonate, at a reaction temperature T 2 below 95 ° C., under anhydrous conditions, in amounts of compound (PP1) and of glycerol carbonate leading to a molar ratio of NCO / OH, denoted r2 ranging from 0.8 to 1, and preferably from 0.85 to 1.0. The third subject of the present invention is a multicomponent system, preferably without a solvent, comprising: as the first component (denoted as component A), a composition comprising at least one cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention and as the second component (denoted as component B), a composition comprising at least one hardener having at least two primary amine groups (-NH2) (denoted as aminated hardener 20 (B1)). The fourth subject of the present invention is also the use of the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention for the manufacture of an adhesive composition (glue or putty), in particular without solvent. The fifth subject of the present invention is also a process for bonding materials using at least one cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention. Other objects and features of the present invention will appear more clearly on reading the description and examples.
[0006] In the present application, in the absence of any indication to the contrary: the amounts expressed in the form of a percentage correspond to weight / weight percentages; the term "cyclocarbonate group" means the (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate group, that is to say a monovalent group corresponding to the following formula: NH - the number-average molar masses, expressed in grams per mole (g / mol), are determined by calculation by analysis of the content of end groups (NCO, OH and cyclocarbonate) expressed in milliequivalents per gram (meq / g) and the functionality (number of NCO functions, OH or cycicocarbonate per mole) of the compound of interest (Compound (PP1), Polyether Polyol, Glycerol Carbonate or Cyclocarbonate Terminated Polyurethane Prepolymer (PP2) respectively). "Polyurethane prepolymer" denotes an intermediate for the synthesis of a polyurethane, corresponding to a polymer comprising in its main chain at least two urethane groups and at least two reactive functions (for example isocyanate or cyclocarbonate) enabling it to undergo at least one polyaddition reaction. Such a polyurethane prepolymer can be obtained by polyaddition reaction of at least one polyol with at least one polyisocyanate. In particular, the term "NCO-terminated polyurethane prepolymer" means a polyurethane prepolymer comprising at least two isocyanate groups (NCO), allowing it to undergo a polyaddition reaction in the presence of a cyclocarbonate (glycerol carbonate). Such an NCO-terminated polyurethane prepolymer is obtainable by polyaddition reaction of at least one polyol with a stoichiometric excess of polyisocyanate (s). This stoichiometric excess can be expressed by an NCO / OH molar ratio strictly greater than 1, which corresponds to the molar ratio of the number of isocyanate groups (NCO) to the number of hydroxyl groups (OH) carried by the species carrying such functions present in the reaction medium of the preparation of the polyurethane. In the process for the preparation of the NCO-terminated polyurethane prepolymer (compound PP1) of the invention, this ratio is noted and defined later more precisely. In particular, the term "cyclocarbonate-terminated polyurethane prepolymer" denotes a polyurethane prepolymer comprising at least two cyclocarbonate groups, enabling it to undergo a polyaddition reaction in the presence of a polyamine. Such a cyclocarbonate-terminated polyurethane is obtained by complete functionalization of the isocyanate groups of a polyisocyanate with glycerol carbonate. The complete functionalization of the isocyanate groups with glycerol carbonate can be obtained by mixing the reactants in a stoichiometric amount or with a stoichiometric excess of glycerol carbonate. This results in an NCO / OH molar ratio of less than or equal to 1. In the process for preparing the cyclocarbonate-terminated polyurethane prepolymer (PP2) of the invention, this ratio is denoted r2 and further defined in more detail. - By "Amino hardener (B1)" is meant the hardener comprising at least two primary amine groups N} 12 (Bi) used according to the invention - the hydroxyl number of an alcoholic product (in particular polyether polyol or carbonate glycerol which can be pure or in the form of a mixture) represents the number of hydroxyl functions per gram of product, and is expressed in the text of the present application in the form of the equivalent number of milligrams of potassium hydroxide (KOH) used in the determination of hydroxyl functions, per gram of product. the measurement of viscosity at 23 ° C. can be carried out using a Brookfield viscometer according to the ISO 2555 standard. Typically, the measurement carried out at 23 ° C. can be carried out using a Brookfield RVT viscometer, a needle adapted to the viscosity range and a rotation speed of 20 revolutions per minute (rpm). the measurement of viscosity at 60 ° C. can be carried out using a Brookfield RVT viscometer coupled with a Thermosel heating module of the Brookfield brand, a mobile adapted to the viscosity range and at a rotational speed 20 rpm. the different embodiments described in the present application can be combined with each other.
[0007] The present invention relates to a process for the preparation of a (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP 2) terminated polyurethane prepolymer comprising a polyaddition reaction step (denoted E2). of at least one compound (PP1) having at least two NCO groups and at least one divalent unit of formula (I '): ## STR3 ## in which: p is an integer ranging from 1 to 2; q is an integer ranging from 0 to 9; R represents a hydrocarbon chain, saturated or unsaturated, cyclic or acyclic, linear or branched, comprising from 1 to 20 carbon atoms; - R3 represents a divalent hydrocarbon group, linear or branched, saturated, having 2 to 4 carbon atoms; with at least one glycerol carbonate, at a reaction temperature T 2 below 95 ° C., under anhydrous conditions, in amounts of compound (PP1) and of glycerol carbonate leading to a molar ratio of NCO / OH, denoted r2 , ranging from 0.8 to 1.
[0008] The compound (s) (PP1) used has (s) an NCO group content preferably from 0.5 to 15% by weight of said compound. The compound (s) (PP1) used can be used either in pure form or in the form of a composition essentially comprising said compound (s) and a low content of residual diisocyanate compound (s) resulting from the synthesis of said compound (s). In the latter case, the compound (s) (PP1) used is (are) such that the content of NCO groups present in said composition is preferably from 0.5 to 15% by weight. relative to the weight of said composition. The molar ratio of NCO / OH noted r2 throughout the present application corresponds to the molar ratio of the number of isocyanate groups to the number of hydroxyl groups carried respectively by the set of isocyanate (s) (compound (s) (PP1) and optionally the residual diisocyanate compound (s) derived from the synthesis of said compound (s) (PP1) and alcohol (s) (glycerol carbonate and optionally the alcohols present in admixture). , when the glycerol carbonate is used in the form of a mixture) present in the reaction medium of step E2. At the end of step E2, the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention obtained preferably has from 0.1 to 5 milliequivalents of cyclocarbonate groups per gram of said prepolymer (PP2). According to a first embodiment of the process for the preparation of the (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP 2) -terminated polyurethane prepolymer according to the invention, the compound (s) (PP1) having at least two NCO groups and at least one divalent unit of formula (I ') as defined above, is (are) preferably chosen from hexamethylene diisocyanate allophanate (HDI) derivatives. of formula (I): ## STR3 ## wherein: p is an integer ranging from 1 to 2; q is an integer ranging from 0 to 9; R represents a hydrocarbon chain, saturated or unsaturated, cyclic or acyclic, linear or branched, comprising from 1 to 20 carbon atoms; - R3 represents a divalent hydrocarbon group, linear or branched, saturated, having 2 to 4 carbon atoms.
[0009] Preferably, p, q, R and R3 are chosen such that the HDI allophanate derivative of formula (I) comprises a weight percentage of isocyanate group ranging from 12 to 14% by weight relative to the weight of said derivative. More preferably, - p is an integer ranging from 1 to 2; q is an integer ranging from 2 to 5; - R represents a hydrocarbon chain, saturated or unsaturated, cyclic or acyclic, linear or branched, comprising from 6 to 14 carbon atoms; - R3 represents a divalent propylene group.
[0010] The compound (PP1) that can be used according to the invention can be used pure or in the form of a composition or mixture containing essentially at least one derivative of formula (I) and a low content of diisocyanate compound (s). residual (s) resulting from the synthesis of said derivative. The content of the residual diisocyanate compound (s) tolerated (corresponding to HDI) is such that the use of said mixture has no impact on the final properties of the polyurethane end-polymer prepolymer (2- oxo-1,3-dioxolan-4-yl) methyl carbamate (PP2). In particular, the compound (PP1) that can be used according to the invention can be used in the form of a composition comprising at least 99.5% by weight, preferably at least 99.8% by weight of derivative (s). ) of formula (I), and less than 0.5% by weight, preferably less than 0.2% by weight of HDI, relative to the total weight of said composition. Such a composition may be obtained for example by: - carbamation reaction ranging from 80 to 100 ° C of a saturated or unsaturated, acyclic, linear or branched monohydric alcohol comprising from 1 to 20 carbon atoms, and oxyalkylated, the part of which alkylene is linear or branched and comprises from 1 to 4 carbon atoms, with a first HDI monomer, in an NCO / OH molar ratio greater than 2, advantageously greater than 4, preferably greater than 8, then - allophanation reaction at a temperature ranging from 100 to 180 ° C, preferably around 140 ° C, the carbamate compound obtained having a hydroxyl function, with a second HDI monomer, in an NCO / OH molar ratio of 5 to 20, and distillation of the unreacted HDI monomers, in order to obtain a reagent comprising less than 0.5% by weight of HDI, preferably less than 0.2% by weight of HDI. Preferably, the NCO group content (also referred to as "NCO content" and noted as% NCO) present in the composition of the derivative (s) of formula (I) ranges from 12 to 14% by weight relative to the weight of said composition. By "content of NCO groups present in the composition" (also referred to as "NCO content", denoted% NCO), is meant the content of isocyanate groups carried by all the compounds present in the composition, namely the prepolymer of NCO terminated polyurethane formed and other species bearing isocyanate group (s) present, such as unreacted diisocyanate monomers (HDI). This NCO group content is calculable in a manner well known to those skilled in the art and is expressed as a percentage by weight relative to the total weight of the reaction medium.
[0011] The derivative of formula (I) that can be used to prepare the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention is especially marketed under the name "Tolonatee" by the company Vencorex. In particular mention may be made of "Tolonatee X FLO 100" corresponding to a composition comprising at least 99.5% by weight of HDI allophanate derivative of formula (I) and less than 0.5% by weight of HDI relative to the weight of said composition. At the end of step E2, the reaction medium is free of potentially toxic diisocyanate monomers (HDI). The cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention therefore does not present any toxicological risks related to the presence of such monomers. At the end of step E2, the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention obtained in the context of this first embodiment, preferably has from 2 to 3 milliequivalents of cyclocarbonate groups per gram of said prepolymer. (PP2).
[0012] According to a second embodiment of the process for the preparation of the (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP 2) -terminated polyurethane prepolymer according to the invention, the compound (s) (PP1) having at least two NCO groups and at least one divalent unit of formula (I ') as defined above, is (are) preferably chosen from NCO-terminated polyurethane prepolymers (PP1) which can ( s) to be obtained by a polyaddition reaction (denoted step E1): (i) a diisocyanate composition (s) comprising at least one derivative of hexamethylene diisocyanate allophanate (HDI) of formula ( I) as defined above, (ii) with at least one polyether polyol, at a reaction temperature Ti below 95 ° C, under anhydrous conditions, and in amounts of diisocyanate (s) and polyether polyol (s). ) leading to an NCO / OH molar ratio, denoted r 1, strictly greater than 1, and preferably ranging from 1.6 to 1.9. The molar ratio NCO / OH noted throughout the present application corresponds to the molar ratio of the number of isocyanate groups to the number of hydroxyl groups carried respectively by all the isocyanate (s) (those of the diisocyanate composition ( i)) and alcohol (s) (polyether polyol (s)) present in the reaction medium of step E1. At the end of step E1, the NCO-terminated polyurethane prepolymer (PP1) obtained is such that the content of NCO groups (also referred to as "NCO content" and noted as% NCO) present in the reaction medium of the Step E1 is preferably from 0.5 to 5.7%, more preferably from 0.7 to 3%, and more preferably from 1 to 2.5% relative to the weight of the reaction medium of step E1. "NCO group content present in the reaction medium" (also referred to as "NCO content", denoted as% NCO) means the content of isocyanate groups carried by all the compounds present in the reaction medium, namely the prepolymer of NCO-terminated polyurethane (PP1) formed and the other species bearing isocyanate group (s) present in the diisocyanate composition mentioned in (i) and unreacted. This NCO group content is calculable in a manner well known to those skilled in the art and is expressed as a percentage by weight relative to the total weight of the reaction medium. At the end of step E2, the reaction medium is free of potentially toxic diisocyanate monomers (HDI, IPDI, TDI, MDI). The cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention therefore does not present any toxicological risks related to the presence of such monomers.
[0013] At the end of step E2, the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention obtained in the context of this second embodiment preferably has from 0.1 to 1.5 milliequivalents of cyclocarbonate groups. per gram of said prepolymer (PP2), more preferably from 0.15 to 1 milliequivalent of cyclocarbonate groups per gram of said prepolymer (PP2) and more preferably from 0.2 to 0.8 milliequivalent of cyclocarbonate groups per gram of said prepolymer (PP2). The diisocyanate composition (s) mentioned in (i) preferably comprises, in addition to the hexamethylene diisocyanate allophanate derivative (s) (HDI) of formula (I), at least one different diisocyanate chosen, for example, from IPDI. , TDI, MIDI, and their mix. According to a preferred variant of this second embodiment of the process for the preparation of the (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP 2) terminated polyurethane prepolymer according to the invention, the compound (s) (PP1) having at least two NCO groups is (are) preferably chosen from NCO-terminated polyurethane prepolymers which may be obtained by a polyaddition reaction (denoted by E). ): (i) a diisocyanate composition (s) consisting of at least one hexamethylene diisocyanate allophanate derivative (HDI) of formula (I) as defined above, and optionally at least one diisocyanate chosen from (a) Isophorone diisocyanate (IPDI) (the weight percentage of isocyanate group is approximately 38% by weight based on the weight of IPDI), a2) 2,4-toluene diisocyanate (2,4- TDI) (the weight percentage of isocyanate group is about 48% by weight based on the weight of 2,4-TDI) a3) 2,4'-diisocyanate diphenylmethane (2,4'-MDI) (the weight percentage of isocyanate group is equal to 34% by weight approximately based on the weight of 2,4'-MDI), (ii) with at least one polyether polyol, at a reaction temperature Ti below 95 ° C, under anhydrous conditions, in the presence or absence of a reaction catalyst, and in amounts of diisocyanate (s) and polyether polyol (s) leading to an NCO / OH molar ratio, ri, ranging from 1.6 to 1.9, preferably ranging from 1.65 to 1.85.
[0014] The diisocyanate (s) mentioned in (a2) and (a3) which can be used in the diisocyanate (s) composition (i) can be used in the form of a mixture essentially containing the said diisocyanate (s) and a low content of the residual diisocyanate compound (s) (corresponding to the isomers of 2,4-TDI and 2,4'-MDI) respectively) derived from the synthesis of said diisocyanate (s) mentioned in a2) and a3). The content of the residual diisocyanate compound (s) tolerated is such that the use of said mixture has no impact on the final properties of the polyurethane prepolymer with endings (2-oxo-1,3 - dioxolan-4-yl) methyl carbamate (PP2). For example, the diisocyanate (s) mentioned in (a2) and (a3) which can be used in the diisocyanate (s) composition (i) can be used in the form of a mixture containing at least 99% by weight of diisocyanate (s) and less than 1% by weight of residual diisocyanate compound (s), preferably in the form of a mixture containing at least 99%, 5% by weight of diisocyanate (s) and less than 0.5% by weight of residual diisocyanate compound (s), more preferably in the form of a mixture containing at least 99.8% by weight of diisocyanate (s) and less than 0.2% by weight of residual diisocyanate compound (s), based on the weight of said mixture. Preferably, the content of the residual diisocyanate compound (s) is such that the weight content of isocyanate group in said mixture remains approximately equal to that indicated above relative to the weight of the diisocyanate a2) and a3) alone. Thus, 2,4-TDI as mentioned in a2) can be implemented in the form of a commercially available technical TDI, corresponding to a composition whose 2,4-TDI content is at least 99 % by weight, and preferably at least 99.5% by weight, based on the weight of said composition.
[0015] The 2,4'-MIDI as mentioned in a3) can be implemented in the form of a commercially available technical MDI, corresponding to a composition whose content of 2,4'-MIDI is at least 99% by weight, and preferably at least 99.5% by weight, relative to the weight of said composition.
[0016] The diisocyanate (s) mentioned in (a1) (a2) and (a3) which can be used in the diisocyanate composition (s) (i) to prepare the compound (PP1) used according to US Pat. The invention is widely available commercially. By way of example, mention may be made of the "Scuranatee T100" marketed by the company Vencorex, corresponding to a 2,4-TDI of purity greater than 99% by weight, the "Desmodure I" marketed by Bayer, corresponding to an IPDI. The polyether polyol (s) (ii) usable to prepare the NCO-terminated polyurethane prepolymer (PP1) used according to the invention can be chosen from those whose average molecular weight in number is from 200 to 20000 g / mol, preferably from 250 to 18 000 g / mol, and more preferably from 2000 to 12000 g / mol.
[0017] Preferably, their hydroxyl functionality is from 2 to 3. The hydroxyl functionality is the average number of hydroxyl groups per mole of polyether polyol. Preferably, the polyether polyol (s) usable according to the invention has a hydroxyl number (10H) ranging from 9 to 105 mg KOH / g, and preferably from 13 to 90 mg KOH / g, more preferably 25 to 70 mg KOH / g, and more preferably 40 to 65 mg KOH / g.
[0018] The polyether polyol (s) ii) that can be used according to the invention is (are) preferably chosen from polyoxyalkylene polyol, the alkylene portion of which, linear or branched, comprises from 1 to 4 carbon atoms. carbon, preferably from 2 to 3 carbon atoms. More preferably, the polyether polyol (s) ii) usable (s) according to the invention is (are) preferably chosen from polyoxyalkylene diols or polyoxyalkylene triols, and more preferably polyoxyalkylene diols, the portion of which alkylene, linear or branched, comprises from 1 to 4 carbon atoms, preferably from 2 to 3 carbon atoms, and whose average molar mass ranges from 200 to 20000 g / mol, and preferably from 2000 to 12000 g / mol . By way of example of polyoxyalkylene diols or triols that may be used according to the invention, mention may be made of: polyoxypropylene diol or triol (also referred to as polypropylene glycols (PPG) diol or triol) having an average molar mass ranging from 400 to 18,000 g / mol and preferably ranging from 400 to 4000 g / mol; polyoxyethylene diol or triol (also known as polyethylene glycols (PEG) diol or triol) having an average molar mass ranging from 400 to 18,000 g / mol and preferably ranging from 400 to 4000 g / mol; copolymers of PPG / PEG diol or triol having an average molar mass ranging from 400 to 18,000 g / mol and preferably ranging from 400 to 4000 g / mol; polytetrahydrofuran (PolyTHF) diol or triol having an average molar mass ranging from 250 to 4000 g / mol; - and their mixtures. Preferably, the polyether polyol (s) that can be used is (are) chosen from polyoxypropylene diols or triols with a polydispersity index ranging from 1 to 1.4, in particular ranging from 1 to 1. 3. This index corresponds to the ratio of the weight average molar mass to the number average molecular weight of the polyether polyol (Ip = Mw / Mn) determined by GPC. The aforementioned polyether polyols are prepared conventionally and are widely available commercially. They can be obtained by polymerization of the corresponding alkylene oxide in the presence of a catalyst based on a double metal-cyanide complex. As examples of polyether diols, mention may be made of the polyoxypropylene diols sold under the name "Acclaime" by Bayer, such as "Acclaim® 12200" with an average molecular weight in the region of 11335 g / mol and the hydroxyl number ranges from 9 to 11 mg KOH / g, the "Acclaime 8200" of average molecular weight in the region of 8057 g / mol and the hydroxyl number of which ranges from 13 to 15 mg KOH / g, and "Acclaimer 4200" of average molar mass in number of about 4020 g / mol, and whose hydroxyl number ranges from 26.5 to 29.5 mg KOH / g, or the polyoxypropylene diol sold under the name "Voranol P2000" By the company Dow with a molar mass average number of about 2004 g / mol and whose hydroxyl number is about 56 mg KOH / g. By way of examples of polyether triol, mention may be made of the polyoxypropylene triol marketed under the name "Voranol CP3355" by the Dow Company, with an average molecular weight in the vicinity of 3554 g / mol and a hydroxyl number of 40 at 50 mg KOH / g. The polyaddition reaction of step E1 can be carried out in the presence or absence of at least one reaction catalyst.
[0019] The reaction catalyst (s) that may be used may be any catalyst known to those skilled in the art for catalyzing the formation of polyurethane by reacting at least one diisocyanate with at least one polyether polyol. An amount of up to 0.3% by weight of catalyst (s) relative to the weight of the reaction medium of step E1 can be used. In particular, it is preferred to use from 0.02 to 0.2% by weight of catalyst (s) relative to the weight of the reaction medium of step E1. The glycerol carbonate ii) used to prepare the polyurethane prepolymer with terminations (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate) (PP2) according to the invention can be used either in the form of a pure or a glycerol carbonate mixture or composition containing at least 96% by weight of glycerol carbonate and at most 3% by weight of residual polyol compound (s) (glycerol) resulting from the synthesis of said glycerol carbonate. In the latter case, the content of residual polyol compound (s) (glycerin) resulting from the synthesis of said glycerol carbonate is such that the average hydroxyl number of said glycerol carbonate composition is from 475 to 510 mg KOH / g of composition. Such compositions are commercially available as Jeffsole Glycerine Carbonate from Huntsman Corporation. The amount of compound (PP1) and glycerol carbonate is such that the molar ratio NCO / OH, denoted r2, ranges from 0.8 to 1, and preferably from 0.85 to 1.0. When the compound (PP1) used and / or the glycerol carbonate used, is or is in the form of a composition or mixture essentially comprising the said compound (s) (PP1) and / or carbonate of glycerol respectively, as described above, the calculation of the ratio r2 takes into account on the one hand the NCO groups carried by the compound (PP1), but also the isocyanates optionally mixed with the compound (s) (PP1) and / or on the other hand OH groups carried by the glycerol carbonate, but also the residual polyol (s) compound (s) (glycerine) optionally mixed with the glycerol carbonate. According to a preferred embodiment of the process for the preparation of a cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention, the process does not comprise a step of purification of the intermediate reaction products, or elimination stage. solvent. More preferably, said method does not include a step of adding one or more solvent (s) and / or plasticizer (s). Such a preparation method can thus be implemented without interruption, with very high production line speeds on an industrial scale. According to a more preferred embodiment of the process for the preparation of a (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP 2) -terminated polyurethane prepolymer according to the invention, this consists of in a step E2, possibly preceded by a step El, the steps E1 and E2 being as defined in any one of the preceding paragraphs. The subject of the present invention is also a (2-oxo-1,3-dioxolan-4-yl) methylcarbamate (PP 2) -terminated polyurethane prepolymer obtainable by a preparation process according to the invention, as described in any of the preceding paragraphs. According to a first embodiment of the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention, it preferably has a viscosity measured at room temperature (23 ° C.) of less than or equal to 1500 Pa · s, more preferably less than or equal to 600 Pa.s., and more preferably less than or equal to 400 Pa.s., for easy formulation, an adhesive composition according to the invention, especially without adding solvent. According to a second embodiment of the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention, it preferably has a viscosity measured at 60 ° C. of less than or equal to 50 Pa · s, more preferably less than or equal to 40 Pa.s., and more preferably less than or equal to 30 Pa.s., to formulate easily, an adhesive composition according to the invention, especially without adding solvent. According to a preferred variant of these embodiments, the cyclocarbonate-terminated polyurethane prepolymer (PP2) has a viscosity measured at room temperature (23 ° C.) of less than or equal to 600 Pa.s. and a viscosity measured at 60 ° C. of less than or equal to 40 Pa.s. The subject of the present invention is also a multicomponent system, preferably without a solvent, comprising at least: as the first component (component A), a composition comprising at least one cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention and second component (component B), a composition comprising at least one hardener having at least two primary amine groups (-NH2) (B1).
[0020] The components of the multicomponent system are generally stored separately and are mixed at the time of use at a blending temperature T3 to form an adhesive composition for application to the surface of a material. The adhesive composition according to the invention thus obtained comprises at least one poly (hydroxyurethane-urethane) comprising at least two primary amine groups, said poly (hydroxyurethane-urethane) comprising at least two primary amine groups resulting from the reaction of the polyurethane prepolymer ( PP2) and amine hardener (B1). The components of the multicomponent system, and in particular components A and B, can be mixed under anhydrous conditions.
[0021] Preferably, the amounts of cyclocarbonate-terminated polyurethane prepolymer (PP2) and of the amino-hardener (s) (B1) present in the multicomponent system according to the invention lead to a molar ratio of the number of groups. cyclocarbonate on the number of primary amine groups noted r3, ranging from 0.5 to 1, and more preferably from 0.8 to 1.
[0022] The molar ratio noted r3 throughout the present application corresponds to the molar ratio of the total number of cyclocarbonate groups present in the multicomponent system, to the total number of total primary amine groups present in the multicomponent system. The use of such a ratio r3 makes it possible to obtain, by a polyaddition reaction between the cyclocarbonate-terminated polyurethane prepolymer (PP2) and the amine curative (s) (B1), an adhesive composition comprising at least one poly (hydroxyurethane-urethane) having at least two primary amine groups according to the invention and having improved mechanical performance. The amine curative (s) (B1) used according to the invention preferably have a viscosity adapted to the mixing temperature T3. The amine curative (s) (B1) used according to the invention preferably has a primary alkalinity ranging from 0.4 to 34 meq / g, more preferably from 3.0 to 34 meq / ml. g of amine hardener. The primary alkalinity is the number of primary amine functions NH 2 per gram of amino hardener (B 1), said number being expressed in the form of milliequivalents HCl (or milliequivalents of NH 2) used in the determination of the amine functions, determined in a well-known manner. by titrimetry. The amine curative (s) (B1) used according to the invention can be monomeric compounds or polymers.
[0023] The amine curative (s) (B1) used according to the invention may be chosen from linear, branched, cyclic or acyclic, saturated or unsaturated hydrocarbon compounds and comprising at least two primary amine -NH 2 groups, the hydrocarbon chain between the -NH 2 or -CH 2 -NH 2 functions being optionally interrupted by one or more heteroatoms chosen from O, N, S and / or optionally interrupted by one or more divalent groups - NH- (secondary amine), -000- (ester), -CONH- (amide), -NHCO- (carbamate), -C = N- (imine), -CO- (carbonyl) and -SO- (sulfoxide) and having a primary alkalinity of from 0.4 to 34 meq / g, more preferably from 3.0 to 34 meq / g of amine hardener.
[0024] By way of example of such compounds, mention may be made, for example, of: alkylene polyamines containing at least two primary amine groups -NH 2 -cycloalkylene polyamines containing at least two primary amine groups -N12-polyamines comprising both groups alkyl and cycloalkyl groups and comprising at least two primary amine groups -NH 2 - polyether polyamines containing at least two primary amine groups -NH 2 - polyethylene imines containing at least two primary amine groups -NH 2 - polypropylene imines containing at least two primary amine groups -NH2 - polyamidoamines containing at least two primary amine groups -NH2 Preferably, the amine curative (s) (B1) used according to the invention has (s) two or three primary amine groups . More preferably, the amine curative (s) (B1) used according to the invention is (are) chosen from hydrocarbon compounds, linear, branched, cyclic or acyclic, saturated and comprising two or three primary amine groups -NH2, said compounds being optionally interrupted by one or more heteroatoms chosen from an oxygen atom -O- and a nitrogen atom -N- and / or one or more divalent secondary amine -NH groups -,), and having a primary alkalinity ranging from 0.4 to 34 meq / g, more preferably from 3.0 to 34 meq / g of amine hardener. By way of example of such compounds, mention may be made, for example, of: alkylene diamines and alkylene triamines, comprising respectively two or three primary amine groups -NH 2 -cycloalkylenediamines and triamines, respectively comprising two or three primary amine groups -NH 2 diamines and triamines comprising both alkyl and cycloalkyl groups, comprising respectively two or three primary amine groups -NH 2 -polyether diamines and polyether triamines, respectively comprising two or three primary amine groups -NH 2 -polyethylene imines comprising two or three three primary amine groups -NH 2 - polypropylene imines containing two or three primary amine groups -NH 2 - polyamidoamines containing two or three primary amine groups -NH 2 More particularly, mention may be made of: - ethylene diamine (EDA) having a primary alkalinity of 33.28 meq / g: NI-12 N I-12 - diethylenetriamine (DETA) having an alkalinity Primary 19.39 meq / g: I-12 N NH N H2 - tris (2-aminoethyl) amine (TAEA) having a primary alkalinity of 20.52 meq / g: NI-12 NH (NH2. the polyethylene imines corresponding to the formulas below: ## STR2 ## in which x is an integer such that the primary alkalinity ranges from 0.4 to 34 meq / g, more preferably from 3.0 to 34 meq / g; the polypropylene imines corresponding to the formulas below: H 2 N- (CH 2 -CH 2 -CH 2 -NH) x-CH 2 -CH 2 -CH 2 -NN-12 N [- (CH 2 -CH 2 -CH 2 -NH) x -CH 2 -CH 2 In which x is an integer such that the primary alkalinity is from 0.4 to 34 meq / g, more preferably from 3.0 to 34 meq / g; the poly (ethylene-propylene) imines corresponding to the formulas below: H 2 N- (CH 2 -CH 2 -NH) '- (CH 2 -CH 2 -CH 2 -NH) y H N [- (CH 2 -CH 2 -NH) - ( In which x and y are integers such that the primary alkalinity ranges from 0.4 to 34 meq / g, more preferably from 3.0 to 34 meq / g; hexamethylenediamine (HMDA) having a primary alkalinity of 17.11 meq / g NH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -CH 2 -NH 2; isophorone diamine (IPDA) having a primary alkalinity of 11.73 meq / g NI-12 NI-12 - polyether diamines having a primary alkalinity ranging from 7.58 to 19.23 meq / g and corresponding to the formula below: H2N- (CH2) y-O- [- CH2-CH (R4) -O-] .- (CH2) y-NE12 wherein y = 2 or 3, R4 is a hydrogen atom or a alkyl group of 1 to 2 carbon atoms, and n is an integer ranging from 0 to 3 such that the primary alkalinity ranges from 0.4 to 34 meq / g, more preferably from 3.0 to 34 meq / g; such polyether diamines are marketed for example under the name JEFFAMINES EDR-148 and EDR-176 by Huntsman and have respective primary alkalites of 13.51 and 11.36 meq / g; dimeric and trimeric fatty amines comprising two or three primary primary alkali amine groups ranging from 3.39 meq / g to 3.60 meq / g. These dimeric and trimeric fatty amines can be obtained from corresponding dimerized and trimerized fatty acids. By way of example of such dimeric fatty amines, mention may be made of those corresponding to the following formulas: NH 225 The dimeric and trimeric fatty acids used to prepare the above-mentioned fatty amines are obtained by high temperature and pressure polymerization of fatty acids. unsaturated monocarboxylic acid (monomeric acid), comprising from 6 to 22 carbon atoms, preferably from 12 to 20 carbon atoms, and come from plant or animal sources. Examples of such unsaturated fatty acids are C18 acids having one or two double bonds (respectively oleic or linoleic acid) obtained from tall oil which is a by-product of the manufacture of paper pulp. After polymerization of these unsaturated fatty acids, a technical mixture is obtained containing on average 30-35% by weight of monocarboxylic fatty acids which are often isomerized with respect to the starting monocarboxylic unsaturated fatty acids, 60-65% by weight of dicarboxylic acids ( dimer acids) comprising twice the number of carbon relative to the starting unsaturated monocarboxylic fatty acids and 5-10% by weight of tricarboxylic acids (trimer acids) having three times the number of carbon relative to the starting unsaturated monocarboxylic fatty acids . Purification of this mixture gives the different commercial grades of dimer acids, monomers or trimers. These dimeric and trimeric fatty acids are then subjected to a reducing ammoniation reaction (NH 3 / H 2) in the presence of a catalyst, making it possible to obtain the dimerized fatty amines.
[0025] Advantageously, the primary amino groups -NH 2 of the amine hardeners (B1) usable according to the invention mentioned in the preceding paragraphs are methylene amine groups (-CH 2 -NH 2). N H2 NI-12 NI-12 22 When the multicomponent system according to the invention comprises at least two amine hardeners (B1), these can be included in two different components, for example a component (B) and a component (C). ). The components (A), (B) and (C) are then stored separately before mixing at the time of use of said system, at a mixing temperature T3, to form an adhesive composition intended to be applied to the surface of a material. The multicomponent system according to the invention may comprise at least one crosslinking catalyst. The crosslinking catalyst (s) can be any catalyst usually used to accelerate the ring-opening reaction of a compound having a cyclocarbonate group (2-0x0-1, 3-dioxolan-4-yl) methyl carbamate with a primary amine. As an example of a crosslinking catalyst that may be used according to the invention, mention may be made of: alcoholates, such as potassium tert-butoxide or sodium methanolate; strong bases chosen from: phosphazenes such as 2-tert-butylimino-2-diethylamino-1,3-dimethylperhydro-1,3,2-diazaphosphoride (BMEP), guanidines such as: 1.5 , 7-triazabicyclo [4.4.0] dec-5-ene (TBD) H N-methyl triazabicyclodecene (Me-TBD) N N / CH3 o tertiary amines such as: 1,8-diazabicyclo [5.4.0 ] undec-7-ene (DBU) NN 1,5-diazabicyclo [4.3.0] non-5-ene (DBN) diethyl ether-2,2'-morpholine (DMDEE) / o / i l 1,4-Diazabicyclo [2.2.2] octane (DABCO) An amount ranging from 0.05 to 1% by weight of crosslinking catalyst (s) relative to the total weight of the multicomponent system according to the invention can be used.
[0026] The crosslinking catalyst (s) may be distributed in one or more of the components forming the multicomponent system according to the invention. Advantageously, the multicomponent system according to the invention may comprise at least one mineral filler. The (or) mineral charge (s) usable (s) is (are) chosen so as to improve the mechanical performance of the composition according to the invention in the crosslinked state. As an example of filler (s) usable (s), include but not limited to calcium carbonate, kaolin, silica, gypsum, microspheres and clays. Preferably, the mineral filler (s) has (s) a maximum particle size, in particular an external diameter, less than 100 μm and preferably less than 1.1 μm. .m. Such fillers may be selected in a manner well known to those skilled in the art using appropriate mesh screens.
[0027] Preferably, the total content of filler (s) possibly present (s) in the multicomponent system according to the invention does not exceed 70% by weight of the total weight of said system. The charge (s) can be distributed in one or more of the components forming the multicomponent system according to the invention. The multicomponent system according to the invention may include less than 2% by weight of one or more additives chosen in a suitable manner so as not to deteriorate the properties of the adhesive composition according to the invention, in the crosslinked state. Usable additives include antioxidants or UV stabilizers (ultraviolet), pigments, and dyes.
[0028] These additives are preferably chosen from those usually used in adhesive compositions. The additive (s) may be distributed in one or more of the components forming the multicomponent system according to the invention. Due to the low viscosity of the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention, the multicomponent system according to the invention can be used directly by mixing its various components, without the addition of solvent and / or plasticizer. , viscosity reducers, in component (A) and / or without heating said component at temperatures above 95 ° C. Preferably, the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention has a viscosity measured at 23 ° C. of less than or equal to 600 Pa.s. and a viscosity measured at 60 ° C. of less than or equal to 40 Pa.s, allowing the multicomponent system according to the invention to be advantageously used without the addition of a solvent and / or a plasticizer in component (A) comprising said prepolymer (PP2), and / or without heating said component.
[0029] The multicomponent system according to the invention thus advantageously comprises: as the first component (A), a composition comprising at least one cyclocarbonate-terminated polyurethane prepolymer (s) (PP2) according to the invention and as the second component (B), a composition comprising at least one or two amine hardener (s) as described in one of the preceding paragraphs (B1), and - does not include a solvent and / or plasticizer. The multicomponent system according to the invention may be a two-component system, that is to say a system consisting of two components (A) and (B), said components (A) and (B) being as described in FIG. one of the preceding paragraphs.
[0030] In each of the preceding paragraphs, the distribution and the total content of crosslinking catalyst (s), mineral filler (s), and / or additive (s) possibly present (s) in the multicomponent system, are chosen so not to affect the mixing conditions of the different components of said system.
[0031] Preferably, component (A) comprises at least 97% by weight, and more preferably at least 98% by weight of cyclocarbonate-terminated polyurethane prepolymer (s) (PP2) according to the invention. The invention also relates to the use of a cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention, for the manufacture of an adhesive composition (glue or putty), preferably without a solvent, in particular in the form of a multicomponent system. In particular, the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention is reacted with at least one amine curative (B1) as described above to form, by a polyaddition reaction, a composition comprising at least one poly (hydroxyurethane urethane) comprising at least two, preferably two or three, primary amine groups. The amounts of cyclocarbonate-terminated polyurethane prepolymer (PP2) and amine hardener (B1) used to obtain such a poly (hydroxyurethane-urethane) are such that the molar ratio r3 is preferably from 0.5 to 1, and more preferably from 0.8 to 1.
[0032] Preferably, the manufacture of the adhesive composition is carried out without adding a compound intended to lower the viscosity of said composition, such as a solvent (aqueous, organic), a reactive diluent and / or a plasticizer. Preferably, the components of the multicomponent system according to the invention comprising the compound (s) (PP1) according to the invention and the (s) hardener (s) amine (s) (B1) according to the invention are mixed at a temperature T3 as defined above. Preferably, the adhesive composition according to the invention is manufactured by the implementation of the multicomponent system according to the invention, that is to say the mixture of the various components constituting it, at a mixing temperature T3. The subject of the invention is also a process for assembling materials using the cyclocarbonate-terminated polyurethane prepolymer (PP2) according to the invention, in particular by means of the implementation of the multicomponent system according to the invention comprising the following steps: - the mixture of at least one cyclocarbonate-terminated polyurethane prepolymer (PP2) as described above and at least one hardener having at least two primary amine groups (B1) as described above, and then - coating said mixture on the surface of a first material, then - laminating the surface of a second material to said coated surface, and - crosslinking said mixture. The step of mixing at least one cyclocarbonate-terminated polyurethane prepolymer (PP2) as described above and of at least one amine hardener (B1) as described above can be carried out in particular by implementing the system. multicomponent according to the invention, namely by mixing the components respectively comprising the (s) polycarbonate prepolymer (s) terminated with cyclocarbonate (PP2) (component (A)) and the (s) hardener (s) amine (s) (s) (s) ( component (B)), as defined above. This mixing step can be carried out at room temperature or hot, before coating. Preferably, the mixing is carried out at a temperature below the degradation temperature of the ingredients included in one or other of the components (A) and (B). In particular, the mixing is carried out at a temperature T3 of less than 95 ° C, preferably ranging from 15 to 80 ° C, in order to avoid any thermal degradation. Preferably, the cyclocarbonate-terminated polyurethane prepolymer (PP2) and the amine curative (s) (B1) are mixed in amounts such that the molar ratio r3 of the number of cyclocarbonate groups to the number of The primary amine group present in the mixture ranges from 0.5 to 1, and more preferably from 0.8 to 1. In each of these variants, the coating of said mixture may be carried out on all or part of the surface of a material. In particular, the coating of said mixture can be carried out in the form of a thickness layer ranging from 0.002 to 5 mm. Optionally, the crosslinking of said mixture on the surface of the material can be accelerated by heating the (s) material (s) coated (s) at a temperature less than or equal to 120 ° C. The time required to complete this crosslinking reaction and thereby provide the required level of cohesion is generally in the range of 0.5 to 24 hours. The coating and lamination of the second material are generally carried out in a time interval compatible with the coating process, as is well known to those skilled in the art, that is to say before the coating layer. Adhesive loses its ability to bond the two materials. Suitable materials are, for example, inorganic substrates such as glass, ceramics, concrete, metals or alloys (such as aluminum alloys, steel, non-ferrous metals and galvanized metals) as well as metals and composites possibly coated with paint (as in the automotive field); or organic substrates such as wood, plastics such as PVC, polycarbonate, PMMA, epoxy resins and polyesters. The mechanical performance and the adhesive strength of the adhesive compositions according to the invention can be measured according to the tests described in the examples which follow. The adhesive compositions according to the invention are suitable for a wide range of applications such as food processing, cosmetics, hygiene, transport, housing, textiles, packaging. In particular, the adhesive compositions according to the invention have an intrinsic breaking elongation force ranging from 0.3 to 10 MPa.
[0033] The following examples are given purely by way of illustration of the invention and can not be interpreted to limit its scope. A-Synthesis of the Cyclocarbonate-terminated Polyurethane Prepolymer (PP2) (Component A) The components (A) of Examples 1 to 3 according to the invention are prepared using the reagents indicated in Table 1 and according to the procedure described in US Pat. the following pages. The quantities indicated in Table 1 are expressed in grams of commercial products. Table 1 Ingredients 1 2 3 Derivative of hexamethylene diisocyanate allophanate (HDI) 73.3 72.4 34.8 formula (I) PPG diol - - 58.8 Reaction catalyst 0.1 0.1 0.1 NCO / OH ratio, ri NANA 1.84 Glycerol carbonate 26.6 27.5 6.3 NCO / OH molar ratio, r2 0.98 0.93 0.86 NA: not applicable In table 1, we use : derivative of hexamethylene diisocyanate allophanate (HDI) of formula (I), the commercial product sold under the name Tolonatee X FLO by the company Vencorex, corresponding to a 99.5% by weight minimum composition of derivative of hexamethylene diisocyanate allophanate (HDI) of formula (I) and less than 0.5% by weight of HDI, having an NCO group content equal to 13.4% by weight relative to the weight of Tolonatee X FLO, - PPG diol, the commercial product sold under the name Voranole P2000 by the company Dow, corresponding to polypropylene glycol diol having a hydroxyl value of approximately 56 mg KOH / g PPG di ol, - reaction catalyst, the commercial product sold under the name Borchikate 315 by the company OM Group, corresponding to a reaction catalyst of bismuth neodecanoate, - glycerol carbonate, the commercial product sold under the name Jeffsole GC by the company Huntsman, corresponding to a composition containing at least 96% by weight of glycerol carbonate and less than 3% by weight of glycerine, having an hydroxyl number of approximately 505 mg KOH / g of composition. Examples 1 and 2: Synthesis of the Polycarbonate Terminated Polyurethane Prepolymer (PP2) (Component A) (E2): In a reactor placed under a nitrogen atmosphere, the diisocyanate is heated to 50.degree. glycerol in the proportions indicated in Table 1. The mixture is then heated to 80 ° C and the catalyst is added. This mixture is kept under constant stirring at 80 ° C., under nitrogen, until complete disappearance of the visible NCO infra-red (IR) functions (approximately 2250 cm -1). 100 g of prepolymer (PP2) (component A) are obtained at the end of the reaction for each of the examples. EXAMPLE 3 Synthesis of the Cyclocarbonate-terminated Polyurethane Prepolymer (PP2) (Component A) in Two Steps (E1 and E2): Step E1: Synthesis of the Compound (PP1) In a reactor placed under a nitrogen atmosphere, the diisocyanate is heated to 50 ° C., then a mixture of polyether polyol and of reaction catalyst is introduced under constant stirring in accordance with the amounts indicated in Table 1. The temperature does not exceed 80 ° C.
[0034] This mixture is kept under constant stirring at 80 ° C., under nitrogen, until the NCO functions of the diisocyanate are completely reacted. The monitoring of the reaction is carried out by measuring the evolution of the NCO content in the mixture, for example by a dibutylamine assay in return, using hydrochloric acid according to NF T52-132. The reaction is stopped when the "NCO content" (% NCO) measured is approximately equal to the desired level of NCO (2.2% by weight of the weight of the reaction mixture). Step E2: Synthesis of the Cyclocarbonated Terminated Polyurethane Prepolymer (PP2) (Component A) Once the reaction of step E1 completed, the glycerol carbonate is introduced into the reactor in the proportions indicated in Table 1, with stirring and under nitrogen. The temperature does not exceed 80 ° C. The compound mixture (PP1) - glycerol carbonate is kept under constant stirring at 80 ° C., under nitrogen, until complete disappearance of the visible NCO functions InfraRed (IR) (approximately 2250 cm-1). 100 g of prepolymer (PP2) (component A) are obtained at the end of the reaction. Viscosity measurement: The viscosity of the component (A) obtained is measured 24 hours after the end of the reaction (D + 1) at 23 ° C. and 60 ° C. and expressed in Pascal seconds (Pa.s $). The set of measured values for Examples 1 to 3 are grouped in the following Table 2. The viscosity measurement at 23 ° C. is carried out using a Brookfield RVT viscometer, with a needle adapted to the viscosity range and at a rotation speed of 20 revolutions per minute (rpm). The viscosity measurement at 60 ° C. is carried out using a Brookfield RVT viscometer coupled with a Thermosel heating module of the Brookfield brand, with a mobile adapted to the viscosity range and at a rotation speed of 20 turns. per minute. Table 2 Characterization of the cyclocarbonate-terminated polyurethane prepolymer (PP2) 1 2 3 Viscosity at D + 1 at 23 ° C. (Pa.s.) 300 300 110 Viscosity at D + 1 at 60 ° C. (Pa.s.) 3 3.6 Calculated content of cyclocarbonate group in the prepolymer (PP2) (meq / g of prepolymer (PP2)) 2.39 2.48 0.57 B - Preparation of the compositions according to the invention by mixing the components A and Adhesive compositions 1 'to 12' according to the invention are prepared by mixing the various ingredients indicated in the following Table 3, at a temperature T3 as indicated below, in a nitrogen atmosphere. The mixture is kept under constant stirring for 2 minutes under vacuum (for debulking). Then, the mixture is allowed to stir until complete disappearance of the visible InfraRed cyclocarbonate functions (signal at 1800 cm -1). The amounts indicated in Table 3 are expressed in grams.
[0035] Table 3 1 '2' 3 '4' 5 '6' 7 '8' 9 '10' 11 '12' Component A of Example 1 100 100 100 100 100 100 100 100 100 - - - Component A of the Example 2 - - - - - - - - - 100 100 - Component A of Example 3 - - - - - - - - - - - 100 TAEA 12.2 12.2 12.2 12.2 12.2 12 , 2 6 6 6 - - 2,85 HMDA PET - - - - - - - - - 35,2 35,2 - Dimeric fatty amine - - - - - - 35 - 35 - - - Calcium carbonate - - 50 100 100 100 100 - - 100 50 100 molar ratio r3 0.96 0.96 0.96 0.96 0.96 0.96 0.95 0.97 0.95 0.93 0.93 0.97 Temperature T3 ( ° C) 23 80 80 80 80 80 80 80 80 80 80 80 80 In Table 3, use is made of: - tris (2-aminoethyl) amine (TAEA) of primary alkalinity = 20.52 meq / g of TAEA, - hexamethylenediamine (HMDA) of primary alkalinity = 17.21 meq / g of HMDA, polyethylene imine (PET) marketed under the name E100 by the company Huntsman, of primary alkalinity = 7.58 meq / g of PET, the dimeric fatty amine sold under the name Priaminee 1071 by the company Croda, of alkalinity p rimary = 3.65 meq / g of Priamine, - calcium carbonate of maximum particle size = 104m. Measurement of mechanical performance: resistance and elongation at break of the compositions according to the invention in the crosslinked state. Once crosslinked, the strength and elongation at break are measured by tensile test of the adhesive composition according to the protocol described below. The principle of the measurement consists in stretching in a tensile machine, whose moving jaw moves at a constant speed equal to 100 mm / minute, a standard specimen consisting of the crosslinked adhesive composition; and to record, at the moment when the test piece breaks, the tensile stress applied (in MPa) as well as the elongation of the test piece (in%). The standard test piece is dumbbell-shaped, as shown in International Standard ISO 37. The narrow part of the dumbbell used has a length of 20 mm, a width of 4 mm and a thickness of 500 μm. To prepare the dumbbell, the composition packaged as described above is heated to 95 ° C., then the amount necessary to form a film having a thickness of 500 μm which is left 7 days at 23 ° C and 50% relative humidity for crosslinking. The dumbbell is then obtained by simply cutting in the crosslinked film using a punch. The tensile strength test is repeated twice and gives the same results. The recorded applied tensile stress is expressed in megapascal (MPa, ie 106 Pa) and elongation at break in% relative to the initial length of the specimen. The values are summarized in Table 4 below.
[0036] Table 4 1 '2' 3 '4' 5 '6' 7 '8' 9 '10' 11 '12' Tensile stress applied (MPa) 2,4 4,6 5,5 6,9 3,4 4, 1 4 1,6 1,4 3,2 4,5 4,9 Elongation at break 360 533 270 200 200 280 600 750 410 435 615 1230 (%) Adhesive power: Measurement of the force of shear under stress (in English) Lap Shear) The compositions 1 ', 2' and 8 'according to the invention were further subjected to bonding tests of two aluminum powder lamellae (each size 100 mm x 25 mm) previously cleaned with a solvent (isopropanol). ). The adhesive composition is applied to one of the surfaces of one of the slats using a spatula, in a space delimited by a 12.5 mm × 25 mm Teflon window. The other slat is applied over the glued surface by pressing the two slats against each other. After crosslinking for seven days at 23 ° C. and 50% relative humidity, the shearing force at break as well as the failure facies are measured. Table 5 2'8 'Break-Off Strength (MPa) 2.3 4 0.6 Type of Failure RA RA RA' RA 'is noted for adhesive failure, meaning that only the entire adhesive seal is observed remained stuck on one side of the laminated lamellae. Thus, the adhesive compositions according to the invention can be formulated easily by means of a process of preparation which is inexpensive in energy and respectful of man and his environment, not using solvents or plasticisers. . In addition, the adhesive compositions according to the invention thus obtained lead to high performance adhesives in terms of mechanical properties and / or adhesion strength, suitable for a wide range of applications.
权利要求:
Claims (12)
[0001]
REVENDICATIONS1. A process for the preparation of a (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP2) terminated polyurethane prepolymer comprising a polyaddition reaction step (denoted E2) of: at least one compound (PP1) having at least two NCO groups and at least one divalent unit of formula (I '): OR3 f K (CH2) o (CH2) 6 -R- in which: p is an integer ranging from 1 at 2; q is an integer ranging from 0 to 9; R represents a hydrocarbon chain, saturated or unsaturated, cyclic or acyclic, linear or branched, comprising from 1 to 20 carbon atoms; - R3 represents a divalent hydrocarbon group, linear or branched, saturated, having 2 to 4 carbon atoms; with at least one glycerol carbonate, at a reaction temperature of less than 95 ° C. under anhydrous conditions, in amounts of compound (PP1) and of glycerol carbonate giving a molar ratio of NCO / OH, denoted r2, ranging from 0.8 to 1.0.
[0002]
2. Preparation process according to claim 1, characterized in that the compound (s) (PP1) is (are) chosen from hexamethylene diisocyanate allophanate derivatives (HDI) of formula (I). ): ## STR3 ## wherein: p is an integer ranging from 1 to 2; q is an integer ranging from 0 to 9; R represents a hydrocarbon chain, saturated or unsaturated, cyclic or acyclic, linear or branched, comprising from 1 to 20 carbon atoms; - R3 represents a divalent hydrocarbon group, linear or branched, saturated, having 2 to 4 carbon atoms.
[0003]
3. Preparation process according to claim 1, characterized in that the compound (s) (PP1) is (are) chosen from NCO-terminated polyurethane prepolymers which may be obtained ( s) by a polyaddition reaction: (i) a diisocyanate composition (s) comprising at least one hexamethylene diisocyanate allophanate derivative (HDI) of formula (I) as defined in claim 2, (ii) ) with at least one polyether polyol, at a reaction temperature Ti below 95 ° C, under anhydrous conditions, and in amounts of diisocyanate (s) and polyether polyol leading to a molar ratio NCO / OH, denoted ri, ranging from from 1.6 to 1.9.
[0004]
4. Preparation process according to claim 3, characterized in that the polyether polyol (s) is (are) chosen from polyoxyalkylene polyols, the linear or branched alkylene portion of which comprises from 1 to 4 carbon atoms, and whose average molar mass ranges from 200 to 20000 g / mol.
[0005]
5. Preparation process according to any one of claims 1 to 4, characterized in that it does not include a step of adding one or more solvent (s) and / or plasticizer (s).
[0006]
6. Polyurethane prepolymer terminated (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP2), obtainable by the method of preparation as defined in any one of claims 1 at 5.
[0007]
A multicomponent system comprising: as a first component (denoted as component (A)), a composition comprising at least one (2-oxo-1,3-dioxolan-4-yl) methylcarbamate (PP2) terminated polyurethane prepolymer, as defined in claim 6 and - as a second component (denoted as component (B)), a composition comprising at least one hardener having at least two primary amine groups (-NH2) (B1).
[0008]
8. multicomponent system according to claim 7, characterized in that the primary amine groups of said (said) hardener (s) (B1) are primary methylene amine groups (-CH2-NH2).
[0009]
9. multicomponent system according to claim 7 or 8, characterized in that the amounts of polyurethane prepolymer (s) endings (2-oxo-1,3-dioxolan-4-yl) methylcarbamate (PP2) such (s) ) as defined in claim 6 and hardener (s) having at least two primary amine groups (B1) as defined in one of claims 7 to 8 present in the multicomponent system, lead to a molar ratio of the number of cyclocarbonate groups to the number of primary amine group, denoted r3, ranging from 0.5 to 1.
[0010]
10. multicomponent system according to any one of claims 7 to 9, characterized in that it comprises at least one inorganic filler.
[0011]
11. A method of assembling materials using the (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP2) -terminated polyurethane prepolymer as defined in claim 6, comprising the following steps the mixture of at least one (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP 2) -terminated polyurethane prepolymer as defined in claim 6 and at least one hardener having at least two primary amine groups (-NH2) (B1) as defined in claim 7 or 8, then - the coating of said mixture on the surface of a first material, then - the laminating of the surface of a second material on said coated surface, and then - crosslinking said mixture.
[0012]
12. Use of a polyurethane prepolymer terminating (2-oxo-1,3-dioxolan-4-yl) methyl-carbamate (PP2) as defined in claim 6, obtainable by the preparation method as defined in any one of claims 1 to 5 for the manufacture of an adhesive composition.
类似技术:
公开号 | 公开日 | 专利标题
EP3119835B1|2020-04-22|Low-viscosity polyurethane prepolymer with cyclic carbonate end groups and the use thereof in the production of a multi-component adhesive composition
EP3119826B1|2019-01-30|Polyurethane prepolymer with cyclocarbonate end groups of low viscosity and the use thereof in the production of a multi-component adhesive composition
EP2468783B1|2014-09-24|Polyurethane with polyether and polyester blocks and alkoxysilane end group
JP2008506821A|2008-03-06|Two component binder
EP3484973B1|2020-12-23|Adhesive dual-component composition based on polyurethane
EP3484972B1|2020-11-04|Adhesive dual-component composition based on polyurethane
FR3073849B1|2019-10-18|TERMINATED POLYURETHANE |
FR3073847B1|2019-10-18|TERMINAL POLYURETHANE | AND USES THEREOF
EP3898871A1|2021-10-27|Composition made from epoxy resin and polyurethane
EP3891202A1|2021-10-13|Polyurethane with | end groups
FR3039154B1|2019-07-05|POLY | BLOCK POLYURETHANE-POLYETHER AND POLYURETHANE-POLYESTER AND TERMINAL GROUP ALKOXYSILANE
EP3713983B1|2021-05-19|Polyurethane-based composition
EP3891203A1|2021-10-13|Polyurethane-based composition
WO2019162629A1|2019-08-29|Polyurethane-based composition comprising at least two acrylic functions
EP3774971A1|2021-02-17|Polyurethane-based composition
WO2021079063A1|2021-04-29|Ionic silylated copolyurethane and mastic composition comprising same
同族专利:
公开号 | 公开日
EP3119826A1|2017-01-25|
CN106459364A|2017-02-22|
WO2015140457A1|2015-09-24|
US20170107321A1|2017-04-20|
CN106459364B|2019-12-03|
US10266638B2|2019-04-23|
EP3119826B1|2019-01-30|
FR3018815B1|2016-03-04|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
WO2000020477A1|1998-10-02|2000-04-13|Rhodia Chimie|Modified isocyanates|
US20070151666A1|2004-07-22|2007-07-05|Thomas Moeller|Two-component bonding agent|
JP5005965B2|2006-06-22|2012-08-22|コニシ株式会社|Curable resin composition and room temperature curable adhesive composition|
JP2009173919A|2007-12-26|2009-08-06|Konishi Co Ltd|Curable resin composition, and ambient temperature-curable adhesive composition|FR3073847B1|2017-11-22|2019-10-18|Bostik Sa|TERMINAL POLYURETHANEAND USES THEREOF|
FR3073856B1|2017-11-22|2019-10-18|Bostik Sa|COMPOSITION BASED ON POLYURETHANE|
CN113166404A|2018-10-04|2021-07-23|亨茨曼国际有限公司|Hybrid polyurethane-polyhydroxyurethane compositions|
FR3089514B1|2018-12-05|2021-07-30|Arkema France|Terminated polyurethane |
KR102234276B1|2019-02-01|2021-04-01|한국타이어앤테크놀로지 주식회사|Adhesive composition and method for manufacturing non-pneumatic tire by using the same|
法律状态:
2015-03-09| PLFP| Fee payment|Year of fee payment: 2 |
2016-02-08| PLFP| Fee payment|Year of fee payment: 3 |
2017-02-13| PLFP| Fee payment|Year of fee payment: 4 |
2018-02-23| PLFP| Fee payment|Year of fee payment: 5 |
2019-02-13| PLFP| Fee payment|Year of fee payment: 6 |
2020-02-14| PLFP| Fee payment|Year of fee payment: 7 |
2020-02-28| CA| Change of address|Effective date: 20200122 |
2021-02-10| PLFP| Fee payment|Year of fee payment: 8 |
2022-02-09| PLFP| Fee payment|Year of fee payment: 9 |
优先权:
申请号 | 申请日 | 专利标题
FR1452275A|FR3018815B1|2014-03-19|2014-03-19|POLYURETHANE PREPOLYMER WITH LOW VISCOSITY CYCLOCARBONATE TERMINATIONS AND USE THEREOF IN THE MANUFACTURE OF A MULTICOMPONENT ADHESIVE COMPOSITION|FR1452275A| FR3018815B1|2014-03-19|2014-03-19|POLYURETHANE PREPOLYMER WITH LOW VISCOSITY CYCLOCARBONATE TERMINATIONS AND USE THEREOF IN THE MANUFACTURE OF A MULTICOMPONENT ADHESIVE COMPOSITION|
CN201580014697.0A| CN106459364B|2014-03-19|2015-03-17|The polyurethane prepolymer with cyclic carbonate ester end group of low viscosity and its purposes in the manufacture of multi-component adhesive composition|
US15/127,224| US10266638B2|2014-03-19|2015-03-17|Polyurethane prepolymer with cyclocarbonate end groups of low viscosity and the use thereof in the production of a multi-component adhesive composition|
PCT/FR2015/050637| WO2015140457A1|2014-03-19|2015-03-17|Polyurethane prepolymer with cyclocarbonate end groups of low viscosity and the use thereof in the production of a multi-component adhesive composition|
EP15719771.6A| EP3119826B1|2014-03-19|2015-03-17|Polyurethane prepolymer with cyclocarbonate end groups of low viscosity and the use thereof in the production of a multi-component adhesive composition|
[返回顶部]